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Power LED due to one cell --

It's easy to flash a Power LED due to a Li-ion cell, and I have an intention to make that though, at first I wish to have a small light with a Power LED due to one NiMH AA battery which is not intervenient in my pocket.

A right picture is a small charger for a celular phone, which is very small and cute design just like a lipstick. That was sold off 100yen, and I bought all seven ones in a shop. At the time I didn't think what's used for, the dcdc manufactured by topland is high efficiency and high power out.

A holder of battery seems to be useful as it stands. As for a part of head, there would be much parts to be installed, Power LED and relaxation oscirator circuit, cooling body, collimator, two switches... It's wonder to make a light put its design to good use though, that's got somewhere with something happen upon.

At first something dwelt on light.
 


 
Light with PowerLED Due to One Cell Hand-build
12th February 2015
-- dcdc, flash, powerLED into cheap light
 
Policy
 
1. Flash and Consumption
2. Bombshell LED and Power LED
3. Around Charger
 
AA NiMH Battery
 
1. Constant Lighting Only
2. Circuit
3. High Density
4. Impressions Note
 
14500 Li-ion Battery
 
1. Kinda Danger
2. Circuit
3. High Density
4. Impressions Note
5. Divert Cycle Lamp
 


Policy


What purpose the flash is, might be almost for a cycle lamp. Even if other purposes, it comes into question to be visibly. For pratical use it's better to keep high visibly and to hold down electric power consumption. In principle, that's possible due to make one flash short and keep current strength for one flash.

For an example, case of same current rating and period 0.3 seconds, it's not so different visibly between flash 0.1 seconds and flash 0.05 seconds though, its electric power consumption ratio would be 2 vs 1.
Flash 0.1 seconds with period 0.3 seconds is better visibly and holds down lower consumption than flash 0.2 seconds with period 0.5 seconds.

Admitting that, it has limitation to make flash time short. Maybe around 0.05 seconds is limitation, which depends on the circuit and its program, voltage, current.

Relaxation Oscillator is none other than the discrete circuit which could control such requisites. As a discrete, it would be only one. Of course it's kinda difficult to control, e.g. it comes to be difficult to keep current strength due to flash too short period. However relaxation oscillator is better by far to be made visibly and lower consumption than vibrator and ring circuits. It would be more accurate to say that vibrator and ring circuits are no good for efficiency.
If it needs to control period and flash time, current and so on, it has no choice but to use AVR or PIC, IC programmabled or to divert IC of ready made products.

This page about "tail lamp" introduces various circuits for cycle tail lamp.
 



There is no difference as a semiconductor, but difference digits of current ratings, between a bombshell LED and a Power LED.
Depends on the shape, a bombshell LED is more likely to be high directivity e.g. angle cut by half around 15 ~ 30 degrees, a Power LED has no directivity which needs collimator or reflector to make directivity.
A Power LED is normally for high current strength, it needs cooling device essencially. Cooling body is all to use a Power LED which remark is found here and there.
Recently there are high current and high illumination bombshell LED which has thick legs for cooling.

A reason of constant current circuit recommended. A reason of cooling body concerned.
Heat over the maximum rating makes LED to bring degradation and failure. Otherwise heat not over the rating though high heat has possibility to bring some problems. Cause high heat makes Vf of the LED lower, it brings overcurrent to the LED with resistance driven under constant voltage. That brings more heat and makes Vf lower as a vicious cycle. As a matter of a bombshell LED with dozen mA current has no problem with resistance under constant voltage.
It's enough to use simplistic constant current circuit with two transistors(right picture, A = Vbe / R) instead of high efficient switching power supply. Any constant current circuit should be used for a Power LED.

By the way, there are many constant current LED driver in market with doubtful circuits. Those are not high efficient and have high heat. It's needed to take pains to make the incidental twelve voltage for use such drivers isn't it.
 



A rechargeble NiMH battery is desirable to be long life. Most important approach is making no degradation due to over discharge though, it's easy to over discharge due to use for light.
Recently there are much lights with a Li-ion battery. A Li-ion with protection circuit would stop to discharge at proper final voltage, i.e. it would not be used at unexpected timing. It's not that no need protection circuit which has a risk to fire and explode due to over discharge.
It's passable and valid to use a NiMH battery for light in guessing, cause elctric density of a NiMH has come to close to a Li-ion's. Besides for hand-build light such a risk should be fended off in guessing.

As for a NiMH there is almost no risk though, its life come to be very short due to over discharge.
As discharge features of a NiMH, voltage drop is very small, when drop of intensity of illumination could be noticed it might be over discharged. Voltage drop of gadget with dcdc could not noticed especially.

In shortpoint it's concern to know the timing for exchange.
It's best to have a battery indicator. It's better to have a monitor lamp turned on in case of closing to the final voltage. Without such items, if it could be exchanged earlier it doesn't make to over discharge. And case of earlier exchange, it's suggested to use a discharger cause continuation charging makes battery memory effect. A discharger will stop at proper final voltage and help to keep battery good condition.
By the way proper final voltage is certain voltage should be stopped with certain load. Proper voltage might be exchange due to impedance of load.
Please refer to this page named "discharger" in depth.
 




AA NiMH Battery


Anyway tried to make a small light and I made a light with constant lighting only as a right picture.

There is no relaxation oscillator circuit and one switch only.
As a head part, I used an aluminum pipe 18mm diameter 18mm length which is used head shell both as cooling body. It has came very small which has also came to be defect.

On vestigation, Vf of Power LED fell away due to lack of radiation which made overcurrent and turned reset fuse off. This reset fuse turned off and the dcdc would shutdown among several seconds ~ dozen seconds due to 1.0 ampere abobe. i.e. limitted 1.2W. Around several minutes lighting elpased, it would lights out intermittently. It's on in itself.
It could be no problem just to make headshell kinda larger.

Thus, I made another light with relaxation oscillator circuit and two switches due to a longer headshell 27mm length.
 



dcdc, relaxation oscillator, mode switch exchanges constant or flash lighting, hemi-fixed resistor changes flash period.
This dcdc has "Serial GND" and "Audio GND", the former connects to minus of battery the latter doesn't. It turns power on to connect these two GNDs as main switch. This switching is equal to set the original charger into a celular.

There is no constant current circuit nor resistor as a current limiter. That might be wrong though I made light of... The power supply is not so hard without overheat. It's nothing but simply desired small light though the light is on pretty good.
 


3. High Density

I used the white shell for dcdc as same as original charger, and used UEW wire cause high density, built up relaxation oscillator circuit as tubular shaped which diameter was 14mm.
A Power LED without basement was built up with copper plate which were attached by thermal conduction double sided tape for thermal conduction to aluminum head shell.

Adjustment locations between switches and slits of shell in step buiding up circuits, betwee hemi fixed resistor and hole of shell.

 



Finished with a collimator lens. This light lengthened 10mm compared to the light with constant lighting only made at first. 90mm length. Good balance feeling for shorter one.


so so bright. about 1.0W, 100LM.

Runtime is 55minutes due to 2000mAh AA NiMH battery.
 




14500 Li-ion Battery



Size of 14500 is same as AA. If a 14500 Li-ion had used for the light introduced previously, its circuit or the LED would be broken by overcurrent in guessing. Instead, it would be possible that the 14500 might be fired or be exploded.
It's most reassured to add constant current circuit though which has a problem about space. It's wrong method in guessing though to try to limit current by inductance of dcdc. Kinda danger.

At least, I selected reliable manufactures both of a 14500 Li-ion battery with protection circuit and a charger. KEEPPOWER 14500, XTAR VP2. The protection circuits of KEEPPOWER Li-ion batteries have a reputation though which is rarly avoided cause longer compared to AA size. It's depends on a gadget.

HT7750A was used for the dcdc, feared efficiency though.
 




There is nothing for explanation especially.
 


3. High Density

Original dcdc was not used and the white shell was not used too.
I wondered how to build up for spacing even if only slightly. Number of parts increased which should be cased into tubular shaped diameter 14mm.

Spacing compact.




In appearance this light is same as previous one for AA.
 




Finished with a collimator lens.

Intensity of illumination is higher than the light for AA NiMH apparently. Around 1.5W, 150LM in guessing. The 14500 ratings are 3.7V, 840mAh and runtime of this light is 90minutes, thus its efficiency might be kinda better.

This light turns off suddenly due to the protection circuit of battery when drops down about 3.2 ~ 3.3V.

I made a same light again except color of a Power LED which was colored same as a faily lamp.
LEDs flooded to the streets are colored cool white as regular which reason might be apparent brightness. I presumed to select the color under such circumstance.
 



I diverted a part of head shell to a cycle head lamp. It's colored same as fairly lamp too.

Cause it's a security parts a Li-ion battery could not used for which would be turn off suddenly. It uses batteries three AAA NiMH located in the tail lamp in the saddle.
It would be a small head lamp diameter 18mm, length 27mm.

This light could be small due to make one system with the tail lamp. Please refer to a page named "cycle Head Lamp" in depth.
 




please post any impressions you may have
 


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